GEMAtech

Plastic extraction

Extraction systems for the processing of plastics

Where to dispose of plastic shavings and dust?

The extraction of plastic dust and chips using efficient extraction and filtration systems plays a crucial role in plastics processing. High-quality processing of plastic and acrylic materials can only be achieved if the work area is free of chips and residual material. Dust deposits in production machines can lead to premature wear and reduce the machines' lifespan, which can be minimized by extracting the resulting plastic particles. Filtration systems are also of great importance for occupational safety and employee health, as well as for complying with environmental regulations. 

 

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Plastic shavings for a plastic extraction system
Subsidies for dust extraction systems - up to 45% eligible for funding

Eligible for funding!

Plastic extraction systems from GEMAtech can be subsidized by up to 45% through the federal funding program for energy and resource efficiency in business at BAFA!

More about funding opportunities with GEMAtech

Suitable plastic extraction systems

AL-KO raw air dust extractors for dust extraction systems

Professional Jet

Stationary extraction system from 2.000 to 120.000 m³/h

  • Integrated sound insulation
  • Highest energy efficiency

More about the Profi Jet

AL-KO raw air dust extractors for dust extraction systems

Mobile and ASS

Mobile raw air dust extractor from 865 to 7.300 m³/h

  • Optimal economic efficiency
  • Large variety of variants

Mobile / ASS in the shop

Images of the AL-KO Cleaning Vac extraction system

Clean Vac

Stationary industrial vacuum cleaner with a capacity of up to 1.350 m³/h

  • For cleaning work with up to 8 suction points

Industrial vacuum cleaners in the shop

AL-KO Power unit for dust and chip extraction

Eco Jet

Stationary extraction system from 2.000 to 24.000 m³/h

  • Compact design
  • Easy to install

More about the Eco Jet

Product preview image of the filter line from GEMAtech

Filter line

Stationary extraction system with a capacity of up to 8.200 m³/h

  • Dust and welding fumes
  • Space saving

More about the filter line

AL-KO raw air dust extractors for dust extraction systems

Grinding tables

Mobile and stationary grinding tables

  • Different power levels
  • Lots of features

Grinding tables in the shop

AL-KO Power unit for dust and chip extraction

Power Unit

Mobile clean air dust extractor from 790 to 10.000 m³/h

  • Minimum noise level
  • Very high energy efficiency

More about the Power Unit

Product image of the cyclone filter from GEMAtech

cyclonic filter

Stationary extraction system with a capacity of up to 40.000 m³/h

  • Dust and welding fumes
  • Large filtration tasks

More about the cyclone filter

Product image of the extraction arms as accessories for extraction systems from GEMAtech

extraction arms

extraction arms

For targeted suction

  • For various vapors, gases, smoke and dusts
  • Freely rotatable 360°

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Which plastics can be vacuumed?

Plastics and composite materials such as carbon, acrylic, polystyrene, carbon fiber reinforced plastics (CFRP), glass fiber reinforced plastics (GFRP), Plexiglas, rubber, Ureol™ and similar materials from mold making and other materials that correspond at most to dust explosion class St1.

 

Why is a plastic extraction system useful?

The extraction of plastic particles in plastics processing using suitable and efficient filter systems is of great importance for occupational safety, product quality, fire protection, machine lifespan and environmental protection.

  • Occupational safety through extraction systems: Plastics can release harmful substances such as fine dust or fumes during processing, which can lead to health problems such as allergic reactions and respiratory issues. An efficient extraction system ensures that these pollutants are removed from the air, thus protecting the health of your employees and complying with occupational safety regulations.
  • Fire protection and extraction: Extraction systems are essential to reduce the risk of fires and explosions, as various plastic dusts are highly flammable. By reducing the amount of combustible dust in the air, extraction contributes to workplace safety.
  • Product quality thanks to filter systems: Filtration systems are essential for ensuring high-quality plastic products. They prevent dust and shavings from contaminating the production environment and causing defects or surface flaws. Thus, extraction significantly contributes to improving product quality.
  • Machine lifespan increased by extraction: Extracting plastic particles helps extend the lifespan of production machinery. An extraction system creates a clean working environment, thereby minimizing wear, reducing the need for maintenance, and thus increasing the machines' service life.
  • Environmental protection through extraction systems: Filter systems play a central role in reducing the release of plastic particles into the air and the environment more generally. This is crucial for complying with environmental regulations and minimizing negative environmental impacts.

 

Where should the extracted material be put?

Chips, dust, and residual material can occupy an enormous volume. Whether disposal or reuse of the extracted material – our filter systems are available with chip discharge systems such as collection containers, briquetting presses, rotary valves, and in many other variations.

Benefit from our services and let us work together to find your perfect extraction solution!

Your advantages with GEMAtech

 

  • Comprehensive advice from our professionals
  • individual planning and assembly
  • Up to 45% eligible for funding
  • Quality Made in Germany
  • Maximum energy efficiency through the latest technologies
  • Low-maintenance systems with long filter lifespans
  • Minimal noise level even at full load

Also discover our extraction systems for similar materials:

 

Reference projects with extraction systems

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